Medical Device Cleaning & Passivation

Industrial Parts Cleaning


Industrial parts cleanerEsma ultrasonic cleaning equipment brings industrial parts manufacturing operations the benefits of improved industrial parts cleaning; such as improved surface finish quality, reduced inspection time, and more thorough cleaning. Durable stainless steel construction, an unconditional 1year warranty, and industry-recognized customer service make Esma ultrasonic cleaning equipment a cost saving step in any parts production operation.

Check out our variety of industrial parts cleaning products below. If you are unable to find a solution that fits your unique application, contact us today and we would be happy to walk through your process in order to find a ultrasonic washer that will work within your current process and add value to your application.

Here at Esma, Inc. we have been working hard in order to provide our customers with top of the line answers for their industrial parts cleaning problems. Since 1972, our company’s mission has been to provide high quality ultrasonic cleaning products and electropolishing equipment to a wide range of industries. Whether you are searching for a premium circuit board cleaning process or require one of the best dental instrument washers on the market, Esma is here to provide you with that product.

If you’re unsure of the exact type of product that you are searching for, feel free to contact us today and we would be happy to listen to your unique work environment to figure out your requirements and provide you with an Esma, Inc. solution. You can rest assured that we have the best when it comes to ultrasonic cleaners and electropolishing systems. We have been providing high quality, industry leading industrial parts cleaning equipment for a number of years, so we have the experience you can count on.

Ultrasonic Cleaning Solutions: Parts Cleaning

Esma brand ultrasonic cleaning detergent solutions are uniquely formulated to aid Esma ultrasonic cleaning equipment in the removal of oil, dirt, particulate, residue, flux, and solvents from top surfaces, internal bores, and blind cavities of industrial parts. Esma ultrasonic solutions are available for use on rubber and all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.

Ultrasonic Cleaning Tanks

circuit board cleaningEsma ultrasonic cleaners come in a variety of sizes ranging from 1 gallon benchtop units to 350 gallon floor mounted models. Each machine is made from 100% stainless steel which provides not only a rich appearance but also unsurpassed durability. Our proprietary solid state circuitry provides a continuous, square-wave frequency wave at a constant amplitude. This produces multiple harmonics to the bath which tends to fill the less active areas in the bath and provides a more homogenous cleaning. The automatic tuning adjusts the primary resonant frequency of 38 Khz for changes in load and liquid levels. The combined effect of this superior circuitry is to produce a unit that is "not just another ultrasonic".

Esma manufactures a wide range of tank sizes and volumes, but custom sized tanks can be purchased upon request.

Esma brand ultrasonic cleaning solutions are uniquely formulated to aid Esma automatic ultrasonic cleaners and polishers in removing compounds, fingerprints, soap, and other dirt. Esma ultrasonic cleaning solutions will not cloud, dull, or scratch; and help reduce cleaning times, improving production speed and finish quality.

Some of our more common models are at the links below

E283 - 1 Gallon Tank

E888 - 4.5 Gallon Tank

E188 - 9 Gallon Tank

E598 - 7 Gallon (36") tank

E901 - 30 Gallon (144") tank

Manual, "Tank-to-Tank" Ultrasonic Passivation Systems

Passivation Equipment, Stainless Steel Passivation Equipment & Automated Cleaning Systems

Manual, "Tank-to-Tank" Ultrasonic Passivation Systems from Esma, Inc.


Esma's Multi-tank Ultrasonic Cleaning/Passivation Systems can be used as effective passivation lines by housing heated cleaning solution in tank1, cascading (DI) rinse waer in tank 2, heated passivation solution in tank 3, and a final cascading (DI) waer rinse in tank 4. Tank 5 is an optional hot air dryer. Manual systems require operators to move baskets from tank to tank, digital timers (alarms) will indicate when baskets are to be moved. Systems can be used with both citric and nitric acid, however, it is recommended to look into our automated systems when using nitric acid.

Esma offers these systems in a variety of standard tank sizes, however, custom applications are very common. We build systems to fit your needs and sizes.
ultrasonic passivation systems from ESMA

Esma offers these systems in a variety of styles and tank sizes (links below)

E782-CP-SA, Semi Automated
E782-CP
E386-5
E188-P
E598-72P

Detergents Concentrates and Cleaning Solutions:

Esma brand ultrasonic aqueous cleaning solutions are uniquely formulated to aid Esma ultrasonic cleaners in the cleaning and passivation of top surfaces, internal bores, and blind cavities of medical device components. Esma ultrasonic solutions are available cleaning and passivation of all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.

Alkaline Detergents | Citric Acid Passivation Solutions

Rotational Ultrasonic Cleaning from Esma, Inc.

Ultrasonic Agitation, Rotational Ultrasonic Cleaning and Ultrasonic Agitators

Rotational Ultrasonic Cleaning from Esma, Inc.


Esma, Inc. automatic ultrasonic washers, and the full line of Esma tabletop automated ultrasonic cleaners are designed to incorporate the Esma in-tank parts tumbling system. This proprietary rotating basket design loosens hard debris accumulated in blind holes or cavities, separates parts that tend to cluster, and removes trapped air so ultrasonic cavitation can penetrate the part. When integrated to Esma fully-automatic ultrasonic systems, the tumbling process also works to speed parts rinsing and drying. Durable stainless steel construction, an unconditional 1-year warranty, and industry-recognized customer service make Esma ultrasonic aqueous tumblers a cost saving step in surgical ultrasonic cleaning, laboratory ultrasonic cleaning, or parts production operations.

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See the full line of Cleaning Solutions

Esma brand ultrasonic cleaning solutions are uniquely formulated to aid Esma automatic ultrasonic cleaners and polishers in removing compounds, fingerprints, soap, and other dirt. Esma ultrasonic cleaning solutions will not cloud, dull, or scratch; and help reduce cleaning times, improving production speed and finish quality.

Automated Cleaning Systems

**We move the liquids - NOT the parts!

ESMA E889 Automated Cleaning System


Industrial parts cleanerHere at ESMA Incorporated we have been in the ultrasonic cleaning business for over 40 years and we are known for our high quality, top of the line ultrasonic washers and cleaners. Our automated systems are unique due to our innovative process in which automation is done by moving the liquids rather than the basket of parts. This allows for a lower cost automated system as opposed to competitor system which use robotic gantry systems to move baskets from tank to tank. These systems also have a much smaller footprint than competitor automated systems.

Our automated washers can be standalone units which utilize facility water and drain for the fluid transfer, or integrated systems equipped with heated storage tanks which store and filter the different solutions for reuse in subsequent cycles.

We have four standard sizes of automated ultrasonic cleaning systems in order to fit virtually any application big or small. Custom sized equipment is also available to fit the individual customer needs as well.

Specifications:

Cabinet Dimensions: 28”W x 22”L x 39”H
Tank Dimensions: 24”W x 14”L x 12”D
Tank Volume: 18 gallons
Ultrasonic Power: 1800 watt
Construction: All stainless steel, RFI filtered
Electrical: 110v ultrasonic system, 230v hot air dryer

Shipping Weight: 540 lbs, 1 wooden crate, NMFC Class 85


Automated Cleaning Systems:


The E1002 automatic ultrasonic cleaning system is the smallest version of our standalone automated washers and offers a tank size of 3.5 gallons and ultrasonic power of 600 watt. This system provides multi-functional wash, rinse and hot-air drying.

The ESMA E889 is our large standalone ultrasonic washer which holds 18 gallons and has an ultrasonic power of 1800 watts; this system is designed to make the cleaning process simpler. The E889 ultrasonic cleaner uses a PLC to control the cycles of cleaning, rinsing and drying. We are proud to say that this system offers improved finished part quality and low cost automation of the aqueous cleaning process.

Our E700 version offers a tank volume of 9 gallons and an Ultrasonic power of 1200 watts, this is an integrated system incorporating heated storage tanks for reuse of cleaning solution and/or rinse water. The working tank is a console mounted PLC-controlled system that offers automated clean, rinse and dry phases. By filtering the solution and/or rinse water, these materials can be reused with each cycle; overall the E700 system offers reduced operator involvement and speeds up the process.

Our E992 automated ultrasonic passivation system has a tank volume of 18 gallons and an ultrasonic power of 1800 watts, this cleaning system is self-contained and fully automatic utilizing 4 heated storage tanks to house alkaline detergent, passivation acid and DI rinse water. Parts processed in this system are ultrasonically cleaned, rinsed, passivated, rinsed and dried in order to ensure cleanliness and proper passivation. The operator is able to control the system through a touch screen interface, meaning minimal exposure to acids or cleaned parts and the solutions are housed in closed, covered tanks to minimize environmental fumes. This closed-process passivation system is designed to clean, rinse, passivate, re-rinse and dry parts automatically.

So no matter your application or goal, you’ll be sure to find an ultrasonic cleaning system that fits your application. If you are unsure of which product is best for your unique specifications, contact us today and we would be happy to point you in the right direction. Here at ESMA we move the liquids, not the parts.

See the full line of Solutions

Automatic, Ultrasonic Passivation Systems from Esma, Inc.

Passivation Equipment, Stainless Steel Passivation Equipment & Automated Cleaning Systems

Automatic, Ultrasonic Passivation Systems from Esma, Inc.


e992 3 typesEsma's automatic ultrasonic passivation systems provide a unique closed and covered process of cleaning-rinsing-passivating-rinsing and drying all at the push of a button. Easily descrived as a one-of-a-kind process, these systems are designed for in-house automated processing of parts in a a safer more fume free environment. These systems do not require much floor space as compared to other automated systems and provide great cost savings when compared to automated robotic passivation systems.

*WE MOVE THE FLUIDS NOT PARTS*

Esma offers these automated systems in a variety of standard tank sizes (links below), however, custom applications are very common.

We build systems to fit your needs and sizes.

download brochureE992 Passivation
E992.3T Triple Tumbler
E992-100 Passivation
E992-72 Guidewire Tube
E700


Detergents Concentrates and Cleaning Solutions:


Esma brand ultrasonic aqueous cleaning solutions are uniquely formulated to aid Esma ultrasonic cleaners in the cleaning and passivation of top surfaces, internal bores, and blind cavities of medical device components. Esma ultrasonic solutions are available cleaning and passivation of all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.

See the full line of ESMA Cleaning Solutions





Non-automated Cleaning Systems

Esma Inc. - Industrial Parts Cleaning Equipment:

Ultrasonic Cleaners: Non-automated Systems


Esma non-automated ultrasonic cleaners use a multi-tank design, in either a single chassis or multi-chassis construction. Separate tanks provide individual chambers for ultrasonic cleaning, ultrasonic hot water flush rinsing to remove drag-out solution, and a final chamber for hot air drying.
ESMA E782 Non-Automated Cleaning System

The hot water flush-rinse cycle improves finished parts cleaning quality, eliminates ineffective tap water rinsing, and speeds the total clean-to-dry cycle time. Durable stainless steel construction, an unconditional 1-year warranty, and industry-recognized customer service make Esma non-automated cleaning systems a key factor to ensure an efficient, productive manufacturing process.

Our non-automated ultrasonic cleaning systems are available in several different models that offer single chassis, multi-chassis and multi-chambered operation.

Single Chassis, Multi-Chambered Models

At Esma we offer two different single chassis, multi-chambered ultrasonic cleaning systems: the E386 and the E782. E386 - The Esma E386 is designed to be used on a benchtop in a workshop or commercial facility. This design makes it easy to move around and minimizes the floor space that the unit takes up. The three separate tanks in the unit allow for ultrasonic cleaning, ultrasonic rinsing, and hot-air drying. Each tank has a capacity of one gallon and the unit is constructed with stainless steel for wipe down applications. The E386 even comes with an unconditional one year guarantee.

E782 - The E782 is a much larger single chassis, multi-chambered ultrasonic cleaning system. This non-automated unit has four chambers, each with a volume of 3.5 gallons. There are two ultrasonic cleaning tanks, one rinse tank, and one hot air drying chamber. This particular unit is very versatile since it can be sold in either a benchtop version or as part of a stainless steel console.

Multi-Chassis or Single Chassis Models

E283 - The E283 is a tabletop unit with only a one gallon tank that is capable of cleaning high performance parts. The unit can be used in conjunction with Esma’s hot air drying tanks to create a small but complete ultrasonic system. This unit is commonly used to clean electronic parts because it operates at a constant amplitude. This makes the cleaning more effective without damaging the functional components of the parts.

E888 - Also designed for tabletop use and relatively low volume, the E888 has a 3.5 gallon capacity with 300 watts per tank. The unit can be paired with Esma rising or hot drying tanks to provide a complete non-automated ultrasonic cleaning process. The E888 includes a 15 minute timer and optional features like integrated pump filter systems or rinsing units can be added.

E188 - For delicate cleaning of parts, the E188 is the perfect unit. During cleaning in its single 9 gallon tank, it can remove any debris from small cavities in a part. The E188 is a non-automated ultrasonic cleaning system, but is available in an automated version, the E700. The rotating basket of the unit’s chamber helps remove dirt and debris from parts by “tumbling” them during cleaning.

Applications

Non-automated ultrasonic cleaning systems from Esma are used to clean many different applications, including:

  • Optics
  • Cutting tools
  • Springs
  • Precision machining
  • Housings, fittings
  • Jewelry
  • Circuit Boards
Esma brand ultrasonic cleaning detergent solutions are uniquely formulated to aid Esma ultrasonic cleaning equipment in the removal of oil, dirt, particulate, residue, flux, and solvents from top surfaces, internal bores, and blind cavities of industrial parts. Esma ultrasonic solutions are available for use on rubber and all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.

See the full line of ESMA Cleaning Solutions

Circuit Board Cleaning

circuit board cleaningEsma ultrasonic cleaners are an essential part in the circuit board and electronics assembly process. Esma ultrasonic cleaners help to improve SIR test results, reduce rework, and contribute to in-use PCB reliability. Durable stainless steel construction, an unconditional 1-year warranty, and industry-recognized customer service make Esma ultrasonic cleaners a cost saving step in circuit board assembly and electronics manufacturing.

E782 Non-automated Cleaning System

Ultrasonic Cleaning with Parts Agitation

rotationalEsma, Inc. automatic ultrasonic washers, and the full line of Esma tabletop automated ultrasonic cleaners are designed to incorporate the Esma in-tank parts tumbling system.

This proprietary rotating basket design loosens hard debris accumulated in blind holes or cavities, separates parts that tend to cluster, and removes trapped air so ultrasonic cavitation can penetrate the part. When integrated to Esma fully-automatic ultrasonic systems, the tumbling process also works to speed parts rinsing and drying. Durable stainless steel construction, an unconditional 1-year warranty, and industry-recognized customer service make Esma ultrasonic aqueous tumblers a cost saving step in surgical ultrasonic cleaning, laboratory ultrasonic cleaning, or parts production operations.

About ESMA, Inc.

Since 1972 Esma Incorporated has been manufacturing high quality ultrasonic cleaners and washers as well as bench top electropolishing equipment. Esma offers a unique approach to automating the ultrasonic cleaning process by transferring liquids to a single ultrasonic process chamber from individual heated storage tanks.

Contact

Esma Inc.
Corporate Headquarters
16672 State Street
South Holland, IL 60473  USA
Phone: (708) 331-1855
Email: sales@esmainc.com

Ultrasonic Cleaners by Industry